●回转窑 Rotary kiln
回转窑是煅烧水泥熟料的主要设备,我公司生产的回转窑应用于化工、冶金等行业。回转窑煅烧系统装备通过技术创新,在该系统中采用国内外最先进的液压挡轮装置、采用计量精度很高的计量柱塞泵、高精度的调速阀和接触式石磨块密封装置等国内先进技术。为了提高自动化程度,窑头采用工业电视看火,工艺流程模拟荧光屏,煅烧带采用红外线扫描仪把煅烧带的煅烧情况直接反映在计算机上,这些新技术的使用直观感强,操作方便,使用可靠。稳定了热工制度,提高了设备运转率,与同规格设备相比,运转率提高了3—5%,产量提高了5—10%,热耗降低15%。


Rotary kiln is the main equipment for sintering cemnet clinker.The rotary kilns produced by our company can be used for chemical industry,metallurgy industry and etc.Throught technical renovations,the rotary kiln sintering system equipment made by our company has adopted high measuring precession plunger pump,variable speed adjusted valve,contact graphite block air seal and other national advanced technologies.In order to raise up automation degree,indurstrial TV has been used at the kiln head for monitoring of kiln,analog fluorescent screen has been used for display of process flow;infrared scanning system has been adopted for sintering zone to directly reflect the burning conditions on the computer.With the use of these new technologies,it is directly in vision ,convienent in operation and reliable in use.Therefore,the rmalcondition can be raised.Compared to been raised 3-5% up,production has been increased 5-10% and heat consumption has been reduced 15% down.
回转窑技术参数 Technique parameter
|
规格(m)
Specifications
|
φ2.8/2.5×44
|
φ3.2×52
|
φ3×48
|
φ3.2×50
|
φ3.3×50
|
φ3.5×54
|
φ4×60
|
φ4.2×60
|
||
|
生产能力(吨/天)
Capacity (t/d)
|
300
|
600
|
700
|
1000
|
1200
|
1500~1800
|
2500
|
3000
|
||
|
窑体斜度(%)
Slope of the kiln shell(%)
|
3.5
|
3.5
|
3.5
|
3.5
|
4
|
4
|
4
|
3.5
|
||
|
支承数(个)
No. of supporters
|
3
|
3
|
3
|
3
|
3
|
3
|
3
|
3
|
||
|
挡轮形式
Type of thrust roller
|
机械
Mechanical
|
机械或液压
Mechanical or hydraulic
|
机械或液压
Mechanical or hydraulic
|
液压
Hydraulic
|
液压
Hydraulic
|
液压
Hydraulic
|
液压
Hydraulic
|
液压
Hydraulic
|
||
|
窑体转速
Rotating speed of kiln
|
主传动(r/min)
Main driving
|
0.445-2.22
|
0.676-3.38
|
0.676-3.38
|
0.36-3.57
|
0.36-3.57
|
0..39-3.9
|
0.41-4.07
|
0.4-4
|
|
|
辅助传动(r/h)
Auxiliary driving
|
4.75
|
9.36
|
9.36
|
6.5
|
5.61
|
7.66
|
8.2
|
8.16
|
||
|
主传动
Main Drive
|
电动机 Motor
|
型号
Type
|
ZSN4-225-21
|
Z2-101
|
Z2-101
|
ZSN4-280-091B
|
ZSN4-280-091B
|
ZSN4-315-092
|
ZSN4-355-092
|
ZSN4-355-12
|
|
额定功率(kw)
Rated power
|
55
|
100
|
100
|
160
|
160
|
220
|
315
|
400
|
||
|
调速范围(r/min)
speed regulation range
|
~1000
|
~1500
|
~1500
|
~1500
|
~1500
|
~1000
|
~1000
|
100~1000
|
||
|
额定电压(V)
Rated voltage
|
440
|
440
|
440
|
440
|
440
|
440
|
440
|
440
|
||
|
减速机 Reducer
|
型号Type
|
ZS145-1-I
|
ZS145-1-I
|
ZS145-1-I
|
ZSY450-40-V
|
ZSY450-40-V
|
NZS995-28VIBL
|
YNS1110-22.4VBR
|
YNS1400-31.5VBR
|
|
|
总速比
Total ratio
|
49.63
|
49.63
|
49.63
|
40
|
40
|
28
|
22.4
|
31.5
|
||
|
测速发电机
Tachometer generator
|
额定功率(kw)
Rated power
|
22
|
22
|
22
|
22
|
22
|
22
|
22
|
8
|
|
|
测速范围(r/min)
Gun range
|
0~2000
|
0~2000
|
0~2000
|
0~2000
|
0~2000
|
0~2000
|
0~2000
|
0~1000
|
||
|
最高电压
Max voltage
|
110
|
110
|
110
|
110
|
110
|
110
|
110
|
100
|
||
|
辅助传动 Auxiliary Drive
|
电动机 Motor
|
型号Type
|
Y122M-4
|
Y160M-6
|
Y160M-6
|
Y160M-4B
|
Y160M-4
|
Y200L1-6
|
Y180L-4
|
Y200L-4
|
|
额定功率(kw)
Rated power
|
4
|
7.5
|
7.5
|
15
|
11
|
18.5
|
22
|
30
|
||
|
调速范围(r/min)Speed scope
|
1440
|
970
|
970
|
1460
|
1460
|
970
|
1470
|
1470
|
||
|
额定电压(v)
Rated voltage
|
380
|
380
|
380
|
380
|
380
|
380
|
380
|
380
|
||
|
减速机 Reducer
|
型号Type
|
ZL35-16
|
ZL35-7-I
|
ZL35-7-I
|
ZSY160-31.5Ⅱ
|
ZSY355-31.5
|
ZSY355
|
YNS440-45ⅡR
|
YNS497-45ⅡR
|
|
|
总速比Total ratio
|
40.44
|
14
|
14
|
31.5
|
31.5
|
45
|
45
|
45
|
||
|
总重(不包括耐火砖)(t)
Total weight(excluding refactory brick)
|
177
|
213
|
213
|
280.6
|
317
|
341
|
434
|
532
|
||
|
规格(m)
Specifications
|
φ4.3×64
|
φ4.3×66
|
φ4.8×72
|
φ4.8×74
|
φ5×74
|
φ5.2×78
|
φ5.6×87
|
φ6×95
|
||
|
生产能力(吨/天)
Capacity (t/d)
|
3500
|
3200
|
5350
|
5000
|
6000
|
6000
|
8000
|
10000
|
||
|
窑体斜度(%)
Slope of the kiln shell
|
4
|
4
|
3.5
|
4
|
4
|
4
|
4
|
4
|
||
|
支承数(个)
No. of supporters
|
3
|
3
|
3
|
3
|
3
|
3
|
3
|
3
|
||
|
挡轮形式
Type of thrust roller
|
液压
Hydraulic
|
液压
Hydraulic
|
液压
Hydraulic
|
液压
Hydraulic
|
液压
Hydraulic
|
液压
Hydraulic
|
液压
Hydraulic
|
液压
Hydraulic
|
||
|
窑体转速
Rotating speed of kiln
|
主传动(r/min)
Main driving
|
0.4-4.0
|
0.4-3.99
|
0.36-4.56
|
0.35-4
|
0.35-4
|
0.4-4
|
max4.23
|
max5
|
|
|
辅助传动(r/h)
Auxiliary driving
|
7.93
|
9.9
|
8.65
|
8.52
|
7.58
|
8.76
|
8.7
|
9.2
|
||
|
主传动
Main Drive
|
电动机 Motor
|
型号
Type
|
ZSN4-355-12
|
ZSN4-355-12
|
ZSN4-450-092
|
ZSN4-450-092Lp44
|
ZSN4-450-092
|
ZSN4-450-12
|
ZSN4-450-12
|
ZSN4-500-092
|
|
额定功率(kw)
Rated power
|
400
|
420
|
710
|
630
|
710
|
800
|
800
|
950×2
|
||
|
调速范围(r/min)
speed regulation range
|
100~1000
|
1000
|
80~1000
|
1500
|
87.5~1000
|
100~1000
|
100~1000
|
100~1000
|
||
|
额定电压(V)
Rated voltage
|
440
|
440
|
660
|
660
|
660
|
660
|
660
|
660
|
||
|
减速机 Reducer
|
型号
Type
|
YNS1400-31.5VIBL
|
ZSY710-35.5-Ⅰ
|
JH800C-SW306-28
|
JH710C-SW305-40
|
JH800C-28
|
JH900C-SW305-28
|
JH900C-SW305-25
|
JH900C-SW305-28
|
|
|
总速比
Total ratio
|
31.5
|
35.526
|
26.812
|
42.226
|
26.812
|
26.646
|
23.901
|
26.646
|
||
|
测速发电机
Tachometer generator
|
额定功率(kw)
Rated power
|
22
|
22
|
8
|
22
|
22
|
22
|
22
|
22
|
|
|
测速范围(r/min)
Gun range
|
0~2000
|
0~2000
|
0~1000
|
0~2000
|
0~2000
|
0~2000
|
0~2000
|
0~2000
|
||
|
最高电压(v)
Max voltage
|
110
|
110
|
100
|
110
|
110
|
110
|
110
|
110
|
||
|
辅助传动 Auxiliary Drive
|
电动机 Motor
|
型号 Type
|
Y200L-4
|
Y225S-4
|
Y250M-4
|
Y250M-4
|
Y250M-4
|
Y280M-4
|
Y280M-4
|
Y315M1-4
|
|
额定功率(kw)
Rated power
|
30
|
37
|
55
|
55
|
55
|
90
|
90
|
132
|
||
|
调速范围(r/min)Speed scope
|
1470
|
1480
|
1480
|
1480
|
1480
|
1480
|
1480
|
1490
|
||
|
额定电压(v)
Rated voltage
|
380
|
380
|
380
|
380
|
380
|
380
|
380
|
380
|
||
|
减速机 Reducer
|
型号
Type
|
YNS497-45ZC
|
ZSY280-35.5-Ⅱ
|
JH280C-SW301-45
|
JH220C-SW302-28
|
JH280C-45
|
ZSY400-35.5-Ⅰ
|
ZSY400-35.5-Ⅰ
|
ZSY450-35.5-Ⅰ
|
|
|
总速比Total ratio
|
45
|
35.745
|
46.844
|
28
|
45
|
35.795
|
35.795
|
35.795
|
||
|
总重(不包括耐火砖)(t)
Total weight(excluding refactory brick)
|
562
|
599
|
854
|
854
|
894
|
990
|
1201
|
1580
|
||
●石灰回转窑 Lime rotary kiln

技术特点
1、结构先进,低压损的竖式预热器能有效提高预热效果,经预热后的石灰石入窑分解率可达20-25%,并可直接利用10-15mm细粒级石灰石;
2、可靠的回转窑两端组合式鳞片密封。使漏风系数小于10%使用复合型耐火材料,以减少辐射热损失;
3、填充式、可分区通风的圆形或方形竖式冷却器,使出冷却器的石灰温度为800C+环境温度,便于输送、储存,并可将入窑二次空气预热到7000C以上,减少了运动部件和特殊材料。
Features
1、advanced structure, low loss can improve the vertical preheater preheating, the preheated limestone into the kiln after the decomposition rate of up to 20-25%, and the direct use of 10-15mm fine grade limestone;
2、reliable rotary seal both ends of the scales combined. Leakage coefficient is less than 10% of the composite refractory material used to reduce radiant heat loss;
3、filling, can be round or square partition vertical air cooler, resorted to the lime cooler temperature of 800C + ambient temperature, to facilitate transportation, storage, and the secondary air into the kiln preheated to 7000C or more, reducing the moving parts and special materials.
活性石灰轻烧白云石 Active lime soft burning dolomite
|
设计能力(t/d)
Design capacity(t/d)
|
150
|
200
|
250
|
300
|
350
|
400
|
500
|
600
|
750
|
800
|
1000
|
|
|
产品
Products
|
活性石灰轻烧白石
Active lime soft burning dolomite
|
活性石灰
Active lime
|
||||||||||
|
回转窑
Rotary kiln
|
规格(m)
Specifications
|
Φ2.5×40
|
Φ2.8×42
|
Φ3×46
|
Φ3.2×50
|
Φ3.5×54
|
Φ3.6×5
|
Φ3.8×58
|
Φ4×60/
Φ4.2×50
|
Φ4.3×58
|
Φ4.3×64
|
Φ4.8×68
|
|
有效容积(m3)
Effective volume
|
142
|
190
|
235
|
292
|
390
|
430
|
505
|
575/548
|
670
|
738
|
1005
|
|
|
燃烧温度
Combustion temperature
|
1350/1250
|
1350/1250
|
1350/1250
|
1350/1250
|
1350
|
1350
|
1350
|
1350
|
1350
|
1350
|
1350
|
|
|
设计能力(t/d) Design capacity
|
150
|
300
|
600
|
|
|
产品 Products
|
活性石灰 Active lime
|
|||
|
预热器 Preheater
|
立式预热器 Vertical Preheater
|
|||
|
回转窑
Rotary kiln
|
规格(m) Specifications
|
Φ2.5×40
|
Φ3.3×50
|
Φ4×60
|
|
有效容积(m3) Effective volume
|
142
|
292
|
575
|
|
|
燃烧温度 Combustion temperature
|
≤1250
|
|||
|
冷却器 Coolers
|
蓖式冷却器 Grate cooler
|
|||
|
燃料 Fuel
|
煤气 Coal gas
煤粉 powdered coal
|
|||
|
热耗(kJ/kg Cao)Heat loss
|
5000-5300
|
5100
|
||
●冶金回转窑 Metallurgy rotary kiln

冶金化工窑则主要用于冶金行业钢铁厂贫铁矿磁化焙烧;铬、镍铁矿氧化焙烧;耐火材料厂焙烧高冶金矿和铝厂焙烧熟料、氢氧化铝;化工厂焙烧铬矿砂和铬矿粉等类矿物。
Then the metallurgy chemical industry kiln mainly uses in the metallurgy profession iron and steel plant poor iron ore magnetization roasting; Chromium, josephinite oxidizing roasting; The refractory materials plant roasts smelts the gold ore and the aluminum manufacturer roasting chamotte, the aluminum hydroxide high; Chemical plant roasting chromium ore and chromium powdered ore mineral of the same kind.
主要参数表 main parameters
|
产品规格(m)
Specifications
|
生产能力(吨/天)
Capacity(t/d)
|
主电机
Main motor
|
主减速机
Main reducer
|
重量
weight (t)
|
备 注
Remarks
|
||
|
型号
Type
|
功率(kw)
Power (kw)
|
型号
Type
|
速比
Speed ratio
|
||||
|
φ18×26
|
72
|
JZT2-72-4
|
30
|
JZQ750-1-Ⅰ
|
48.57
|
66
|
|
|
φ1.6/1.9×39
|
72
|
JZT2-72-4
|
30
|
JZQ750-1-Ⅰ
|
48.57
|
66
|
|
|
φ1.9×36
|
84
|
YCT315-4A
|
37
|
ZS110-5-Ⅲ
|
78.19
|
85.9
|
|
|
φ2.5×45
|
170
|
JTZ82-4
|
55
|
ZS125-4-Ⅰ
|
69.71
|
148
|
|
|
φ2.5×50
|
180
|
ZT3-72-4
|
55
|
ZS145-9-Ⅴ
|
122.8
|
173
|
|
|
φ2.5×60
|
168
|
YCT355-4B
|
75
|
ZS165-7-Ⅱ
|
99.96
|
222
|
铝矾土煅烧窑
Bauxite calcining kiln
|
|
φ3×48
|
360-480
|
YCT355-4B
|
75
|
ZS145-7-Ⅱ
|
100.4
|
170.6
|
|
|
φ2.1/2.5×78
|
216-240
|
Z4—225-31
|
75
|
ZS165-2-Ⅱ
|
57.17
|
268
|
|
|
φ3×48
|
700
|
ZSN4-280-21B
|
110
|
MSY56-28-Ⅱ
|
28
|
244
|
|
|
φ4×90
|
850
|
YPT400-8
|
200×2
|
ZSY630-63
|
63
|
830
|
红土镍矿冶炼窑
Laterite nickel ore smelting furnace
|
|
φ4×100
|
1000
|
YPT400-8
|
200×2
|
ZSY630-63
|
63
|
850
|
红土镍矿冶炼窑
Laterite nickel ore smelting furnace
|
|
φ4.4×100
|
1000
|
YPT450-8
|
280×2
|
ZSY710-63
|
63
|
930
|
红土镍矿冶炼窑
Laterite nickel ore smelting furnace
|
|
φ4.8×120
|
1200
|
YSNP500L3-8
|
600×2
|
NZS1450-71-Ⅵ-BR
|
71
|
1550
|
红土镍矿冶炼窑
Laterite nickel ore smelting furnace
|
部分用户业绩表 Partial achievement list
|
单 位 名 称
Unit Name
|
规 格 名 称
Specification
|
数量
Quantity
|
|
贵州大方水泥厂
Guizhou Dafang Cement Factory
|
300t/d回转窑生产线
300t/d rotary kiln production line
|
成套设备供货
Provide equipment in sets
|
|
山西阳城水泥厂
Shanxi Yangcheng Cement Factory
|
300t/d回转窑生产线
300t/d rotary kiln production line
|
成套设备供货
Provide equipment in sets
|
|
宁夏西夏水泥公司
Ninxia Xixia Cement Company
|
600t/d回转窑生产线
600t/d rotary kiln production line
|
主机供货
Supply the main Machinery
|
|
中国第十七冶金建设有限公司(尼日利亚)
China No. 17 Metallurgical construction Co.,Ltd.(Nigeria)
|
1000t/d回转窑生产线
1000t/d rotary kiln production line
|
主机供货
Supply the main Machinery
|
|
武汉建筑材料工业设计研究院(越南昂山)
Wuhan Building Material Industry Design and Research Co.,Ltd.(Vietnam Angson)
|
1200t/d回转窑生产线
1200t/d rotary kiln production line
|
主机供货
Supply the main Machinery
|
|
青海湟源水泥厂
Qinghai Huanyuan Cement Factory
|
1500t/d回转窑生产线
1500t/d rotary kiln production line
|
成套设备供货
Provide equipment in sets
|
|
广东梅州凯盛水泥公司
Guangdong Meizhou Kaisheng Cement Company
|
1500t/d回转窑生产线
1500t/d rotary kiln production line
|
主机供货
Supply the main Machinery
|
|
沙特阿拉伯水泥公司
Saudi Arab Cement Company
|
1500t/d回转窑生产线
1500t/d rotary kiln production line
|
主机供货
Supply the main Machinery
|
|
新疆石河子北山水泥厂
Xinjiang Shihezi Beishan Cement Factory
|
1500t/d回转窑生产线
1500t/d rotary kiln production line
|
主机供货
Supply the main Machinery
|
|
吉林衡山水泥有限公司
Jilin Hengshan Cement Co.,Ltd.
|
1500t/d回转窑生产线
1500t/d rotary kiln production line
|
主机供货
Supply the main Machinery
|
|
福建南亚水泥有限公司
Fujian Nanya Cement Co.,Ltd.
|
1500t/d回转窑生产线
1500t/d rotary kiln production line
|
主机供货
Supply the main Machinery
|
|
沙特AL-GHBRAH水泥厂
Saudi Arab AL-GHBRAH cement Factory
|
2500t/d回转窑生产线
2000t/d rotary kiln production line
|
主机设备供应
Main Machinery equipment in sets
|
|
中国技术进出口总公司(越南)
China Technology import & Export company(to Vietnam)
|
2500t/d回转窑生产线
2500t/d rotary kiln production line
|
成套设备供货
Provide equipment in sets
|
|
大连正合进出口有限公司(沙特)
Dalian Zhenghe Import and Export Co.,Ltd.(to Saudi Arab)
|
2500t/d回转窑生产线
2500t/d rotary kiln production line
|
成套设备供货
Provide equipment in sets
|
|
云南江川翠峰水泥有限公司
Yunnan Jiangchun Cuifeng Cement Co.,Ltd.
|
1500t/d回转窑生产线
1500t/d rotary kiln production line
|
主机供货
Supply the main Machinery
|
|
山西神固水泥有限公司
Shanxi Shengu Cement Co.,Ltd.
|
2500t/d回转窑生产线
2500t/d rotary kiln production line
|
主机供货
Supply the main Machinery
|
|
越南安培水泥厂
Vietnam Ampei Cement Factory
|
2500t/d回转窑生产线
2500t/d rotary kiln production line
|
成套设备供货
Provide equipment in sets
|
|
新疆中浩国际贸易有限公司(阿塞拜疆)
Xinjiang Zhonghao International Trade Co.,Ltd.(Azerbaijan)
|
2500t/d回转窑生产线
2500t/d rotary kiln production line
|
成套设备供货
Provide equipment in sets
|
|
Cementos Tequendama S.A., Bogota Colombia South America(哥伦比亚)
Cementos Tequendama S.A., Bogota Colombia South America(Colombia)
|
2500t/d回转窑生产线
2500t/d rotary kiln production line
|
成套设备供货
Provide equipment in sets
|
|
特克斯鑫疆水泥有限公司
Tex Xinjiang Cement Co.,Ltd.
|
2500t/d回转窑生产线
2500t/d rotary kiln production line
|
成套设备供货
Provide equipment in sets
|
|
四川广旺集团公司
Sichun Guangwang Group Company
|
2500t/d回转窑生产线
2500t/d rotary kiln production line
|
成套设备供货
Provide equipment in sets
|
|
四川泰昌建材集团有限公司
Sichun Taichang Building Material Group Co.,Ltd.
|
2500t/d回转窑生产线
2500t/d rotary kiln production line
|
成套设备供货
Provide equipment in sets
|
|
河北鼎星水泥有限公司
Hebei Dianxing Cement Co.,Ltd.
|
4000t/d回转窑生产线
4000t/d rotary kiln production line
|
成套设备供货
Provide equipment in sets
|
|
上海建设路桥机械设备有限公司
Shanghai Building Road & Bridge Machinery Co.,Ltd.
|
5000t/d回转窑生产线
5000t/d rotary kiln production line
|
成套设备供货
Provide equipment in sets
|
|
贵州东立水泥有限公司
Guizhou Dongli Cement Co.,Ltd.
|
2500t/d回转窑生产线
2500t/d rotary kiln production line
|
成套设备供货
Provide equipment in sets
|
|
山西广灵水泥有限公司
Shanxi Guangling Cement Co.,Ltd.
|
2500t/d回转窑生产线
2500t/d rotary kiln production line
|
成套设备供货
Provide equipment in sets
|
|
伯利休斯(上海)贸易有限公司
Polysius(Shanghai) Trade Co.,Ltd.
|
4000t/d回转窑生产线
4000t/d rotary kiln production line
|
成套设备供货
Provide equipment in sets
|
|
云南红河紫燕水泥股份有限公司
Yunnan Honghe Ziyan Cement Stock Co.,Ltd.
|
2500t/d回转窑生产线
2500t/d rotary kiln production line
|
回转窑
Rotary kiln
|
|
内蒙古同达建材有限责任公司
Leimenggu Tongda Building Material Co.,Ltd.
|
Ф4.8×72m回转窑
Ф4.8×72m rotary kiln
|
1
|
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武汉建筑材料工业设计研究院
Wuhan Building Material Industry Design and Research Institute
|
Ф3.3×50m回转窑
Ф3.3×50m rotary kiln
|
1
|
|
富民金锐水泥建材有限公司
Fuming JInrui Cement Building Material Co.,Ltd.
|
Ф4×60m回转窑
Ф4×60m rotary kiln
|
1
|
|
越南南定胜利铸造机械公司
Vietnam Nanding Victory Casting Mechanical Company
|
Ф3.5×54m回转窑
Ф3.5×54m rotary kiln
|
1
|
|
道真仡佬族苗族自治县宏业水泥有限责任公司
Daozheng Mulao Nationality Autonomous County Hongye Cement Co.,Ltd.
|
Ф3.5×56m回转窑
Ф3.5×56m rotary kiln
|
2
|
|
武汉院利比亚项目
Wuhan Libya project
|
Ф4.2×60m回转窑
Ф4.2×60m rotary kiln
|
2
|
|
山西孝义中兴水泥有限公司
Shanxi Xiaoyi Zhongxing Cement Co.,Ltd
|
Ф4×60m回转窑
Ф4×60m rotary kiln
|
1
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